Infrastructure
FiroNex India Private Limited • Certified Life Safety & Turnkey MEP
Manufacturing Infrastructure & Equipment Fleet
FiroNex India Private Limited operates modern fabrication, assembly, and testing facilities in Noida (U.P.), supported by 47 welding units, automated pipe threading machinery, and hydrostatic testing stations delivering turnkey fire protection, MEP, and fire door solutions across India.
47+
Heavy-Duty Welding Machines
15
Hydrostatic Pressure Test Units
25,000+ Sq. Ft.
Fabrication & Workshop Area
100%
Strict Multi-Stage In-House QA/QC
High-Precision CNC Sheet Metal Fabrication
Panel enclosures are fabricated from stress-removed, smooth TATA / JINDAL 1.6mm & 2.0mm CRCA steel sheets using extensive high-precision tooling.
Fiber Laser (1.5KW)
Burr-free precision cuts for complex door cutouts & frame layouts.
CNC Brake Press
Multi-axis hydraulic sheet bending machines for perfect square alignment.
Hydraulic Shearing
Heavy-duty hydraulic shearing for uniform plate sizing.
Power Presses
High-tonnage 20T & 10T power presses for structural punching.
Seven Tank Chemical Pre-Treatment & Powder Coating
FiroNex India utilizes a controlled room-temperature Seven Tank chemical phosphating process (IS-6005) with bottom liquid stirring to prevent sludge deposition.
- 7-Tank Phosphating System: Degreasing, water rinsing, derusting, activation, phosphating, and passivation.
- Conveyorized Powder Booth: High-quality Electrostatic Powder Guns applying 70-80 microns of epoxy-polyester powder.
- Dust-Free Baking Oven: Thermostatically controlled curing oven ensuring long-lasting rustproof finish.
Electrolytic Grade Busbar Processing
Busbars are sourced strictly from HINDALCO (EC91E Electrolytic Grade Aluminum) and premium Electrolytic Copper. Sized based on rigorous temperature rise & short-circuit calculations.
- CNC 3-in-1 Busbar Machine: Dedicated hydraulic cutting, punching, and bending machine for clean right angles.
- Insulation Sleeving Machine: High-dielectric heat-shrinkable PVC sleeves with color coding.
- Short-Circuit SMC Support: Rigid bracing in electroplated 'C' & 'U' channels with separate GI/Cu earth bus.
Hydrostatic Testing & Piping Assembly
Equipped with 15 electrical & manual pressure testing pumps delivering up to 35 bar hydrostatic verification across all piping networks.
- Calibrated master pressure gauges with digital data-logging
- In-house grooved coupling, flange welding, and spool fabrication
- Hydrostatic pressure leak hold testing for zero defect commissioning
Fire Rating & Quality Inspection Lab
100% of fire doors and assemblies undergo 3 strict quality audit stages: Raw Material Certification, In-Process Fabrication, and Final Dispatch Check.
Plant Machinery & Equipment Specifications
Comprehensive breakdown of machinery and testing kits installed across our 25,000 sq. ft. manufacturing facility
Welding & Fabrication Equipment
Precision joining & heavy piping fabricationHydrostatic Pressure & Testing Systems
High-pressure verification up to 35 barPipe Cutting & Threading Machinery
Accurate sizing, threading & grooving for MEPInstallation, Drilling & Site Assembly Tools
Complete mechanized tool sets for turnkey installationFull In-House Machinery & Equipment Master Inventory
17 Machinery & Tool Units| # | Machine / Equipment Name | Category / Department | Status |
|---|---|---|---|
| 01 | Rectifier Single Phase Welding Machine (35 Units) | Welding Equipment | In-House Operational |
| 02 | Electra Normal Three Phase Welding Machine (12 Units) | Welding Equipment | In-House Operational |
| 03 | Electrical Water Pressure Testing Machine (8 Units) | Hydrostatic Testing | In-House Operational |
| 04 | Manual Water Pressure Testing Machine (7 Units) | Hydrostatic Testing | In-House Operational |
| 05 | Electric Pipe Cutting Machine (20 Units) | Piping Machinery | In-House Operational |
| 06 | Electric Threading Machine - Heavy Set (6 Units) | Piping Machinery | In-House Operational |
| 07 | Electric Threading Machine - Small Set (8 Units) | Piping Machinery | In-House Operational |
| 08 | Hammering & Impact Machine (25 Units) | Site Machinery | In-House Operational |
| 09 | Angle & Industrial Grinder Machine (22 Units) | Site Machinery | In-House Operational |
| 10 | Industrial Drilling Machine (12 Units) | Site Machinery | In-House Operational |
| 11 | Anti-Corrosive Pipe Coating Machine (8 Units) | Piping Machinery | In-House Operational |
| 12 | RCC Core Cutting Machine (4 Units) | Piping Machinery | In-House Operational |
| 13 | Heavy Pipe Wrenches (65 Units) | Tools & Hand Rigging | In-House Operational |
| 14 | Adjustable Wrenches (55 Units) | Tools & Hand Rigging | In-House Operational |
| 15 | Complete Engineering Tool Bags (45 Sets) | Tools & Hand Rigging | In-House Operational |
| 16 | Welding Lead Heavy-Duty Cable (1,400 Meters) | Electrical & Supply | In-House Operational |
| 17 | Welding Machine Power Supply Cable (4,500 Meters) | Electrical & Supply | In-House Operational |